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Lithium conversion at Sattar Hybrid Battery Zone

Modern upgrade

Lithium-ion Conversion Kits

Replace an ageing NiMH pack with a properly engineered lithium-ion pack for more usable capacity and less weight.

  • Lithium conversionKarachi workshop & mobile where possible
  • Typical turnaround3–5 days
  • Mon – Sat, 8am – 10:30pmSunday closed
  • Quote before we startNo work begins without your agreement

Overview

About our lithium conversion

A lithium-ion conversion replaces the original NiMH pack with a lighter, higher-capacity lithium pack that is managed by a purpose-built BMS. Do it properly and you get more electric range, better economy and a pack that deals with Karachi heat far more gracefully than NiMH. Do it badly, with a mismatched BMS and no thermal management, and you get a car that throws codes and eats cells. We only fit kits we have tested on our own cars, with the BMS calibrated to your model and a documented installation.

Matched BMS, not a generic board

The battery management system is configured and calibrated for your specific model so the hybrid ECU sees a pack it is happy to trust.

Real thermal design

Cell layout, spacing and airflow are designed around your existing cooling path rather than crammed into the original box.

More usable capacity

A well-built lithium pack typically holds more usable energy than the original NiMH unit at a lower weight, which is what you feel as range.

Documented and warranted

You get a wiring and calibration record with the car, and a warranty on both the cells and our installation work.

How it runs

Lithium conversion, step by step

  1. Assess the car

    Not every hybrid is a good conversion candidate. We check the model, the ECU strategy and the cooling path before quoting.

  2. Build and calibrate

    The lithium pack and BMS are assembled and calibrated for your car, then bench-cycled and verified before installation.

  3. Install and validate

    Fitting, ECU reset, thermal verification and a road test under load. We only hand the car back once behaviour is stable.

Questions

Lithium conversion — what customers ask

Ready when your car is

Send us your model, year and what the car is doing wrong. You will get an honest opinion, a realistic price and a slot at the workshop in D.H.A Phase 2 — or a doorstep visit anywhere in Karachi.

  • Shop 1, Ground Floor, Plot 36-C, 21st Commercial Street, D.H.A Phase 2, Karachi, Pakistan
  • Monday – Saturday: 8:00 am – 10:30 pm
    Sunday: Closed
  • Doorstep service across Karachi. Batch visits to Rawalpindi, Islamabad, Lahore and Peshawar.
  • +92 308 8140743